Porticos Collaborates with Sensal Health on New Product Development

The man pours mixture for cough in a measured glass

Porticos Work and Sensal Health on New Products

Sensal Health is the brainchild of President and Co-founder Deepak Sirdeshmukh. The Chapel Hill, NC-based medical startup specializes in medication adherence monitoring, creating products and apps that:

  • Reminds patients to take their medication
  • Determine whether they have
  • Records the data in a database accessible to medical professionals

The Products

Porticos Work and Sensal Health on New Products
Porticos Work and Sensal Health on New Products

We had the privilege to collaborate with Sensal Health on two products, the Cap Tube and Cap Dock. The Dock measures pill bottles while the Cap attaches to ointment tubes.

Both products use small, precise load cells which act as tiny scales, recording the dispenser’s weight before and after a patient takes their medication. They record the measured changes in weight and compare them to each patient’s prescribed dosage. This information aids doctors in more accurately assessing their treatment plans.

Sensal Health – Cap Dock

The Dock project started shortly after the Cap project and borrows aspects of its predecessor’s design. At its core, the load cell and measurement code are the same: instead of using capacitive sensing to determine when a tube screws onto the cap, the dock uses Near Field Communication (NFC) to detect a tag on the bottom of a pill bottle.

The unit’s tag includes a unique ID number that corresponds to a specific medication in their portal. The NFC and load cell readings help determine when a bottle is on the scale and assign the dosage to that medication. The Dock includes a display not present on the Cap.

The Challenges

An engineering firm in Houston, TX developed an initial proof-of-concept with many issues and a list of requested improvements.  The primary challenges were:

  • Power consumption
  • Ointment tube detection
  • Weight measurement consistency
  • Product fragility

The latter of these posed the greatest challenge because load cells with the required accuracy (+/-0.1g) and repeatability (+/-.05g) are inherently ultrasensitive and fragile: surface vibrations affect weight measurements and normal handling can cause permanent damage, crippling performance.

Our Contributions

  • We collaborated with Sensal’s technical staff to develop filtering algorithms that eliminated inaccurate measurements because of environmental factors.
  • We developed a mechanical architecture to protect the load cell from abuse during normal operation.
  • We developed a capacitive sensing circuit and algorithms to identify the presence or absence of the tube with >99% accuracy.
  • We delivered five functional pilot units for their partners to evaluate.

The Results

Sensal Health has used the units for several months with no reduction in performance.

If you would like Porticos to help you with your next new product development idea, please contact us to start the concept development process!

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About Porticos


Porticos, Inc. is a Product Engineering and New Product Development firm located in Research Triangle Park, NC.

Established in 2003, Porticos produces innovative and effective solutions for their clients and the markets they serve. Porticos provides broad expertise in development, planning, and production. 

Contact us for more information or support bringing your idea to market.