The Nasoneb handheld medication nebulizer is a remarkably compact device for delivering medicines directly to the nasal passage.  Previous powered nebulizers have been large table-top affairs, with a hose for delivery to the nose. The Nasoneb can be comfortably held in one hand and lends itself to travel or to storage.  It’s a game-changer for those with chronic sinus issues.

Design Elements

An OEM pump was selected and validated by the client as the core of this product.  All remaining engineering was performed by Porticos. Some elements of the design required a validation/refinement iteration when, for example, the first prototype was considered too noisy.  Porticos stayed engaged until our client felt the product was ready for an eager marketplace.

The system architecture facilitates an order-of-assembly that is especially elegant.  It allows a unit to be reliably assembled, by hand, in moments while “hiding” some mechanical tolerances to be more accommodating of manufacturing variability.

Project Includes:

  • Medical Device Development
  • Electronics Packaging
  • Fluid Dynamics
  • Motor control
  • Injection Molding
  • Appearance Design
  • Design for Cost
  • Design for Assembly
  • Design for Manufacturing
  • Tolerance Analysis
  • GD&T
  • Prototype Fabrication
  • Functional Validation
  • New Product Development

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