Your Product Design and Development Engineering Consulting Firm is Growing. And 3D Printing.

With great support from our customers, employees, and partners, Porticos continues to grow. Here are some new things you might see around our office.

New Capabilities and Equipment

Every year, Porticos adds to our infrastructure to support upcoming projects.  In the last few months we have deployed:

  • Google Cloud “Virtual Machine” to speed up simulations. This virtual computer boasts up to 96 CPUs running in parallel, which dramatically accelerates Computational Fluid Dynamics and Structural FEA simulations.
  • Three-axis CNC machining center. Fabrication of Proof-Of-Concept prototypes no longer relies on manual machining or outsourcing.  We can now go from CAD to physical part in the same day.
  • Laser Cutter. This machine has been used every single week since we installed it in January.  It can cut shapes from most non-metal materials up to ¼” thick.  We’ve used it to make custom rubber seals, structural mounting plates, and alignment jigs.
  • 3D Printer. We’ve added even more 3D printing capability with a benchtop unit that can print up to 5 materials in a single model.

New Knowledge – No Rest for the Learned

We’re proud of our extremely well-credentialed staff.  Of course, every employee has an engineering degree, but some have gone further:

  • 6 have Master of Science degrees
  • 2 hold a Professional Engineer license
  • 8 have advanced CAD credentials (e.g., Certified Solidworks Professional)
  • Several have additional degrees including Mathematics, Physics, Material Science, Environmental Engineering, and Economics.
  • Plus a host of technical certificates like Six Sigma, Systems Engineering, Refrigeration, etc.

On top of all that learning, our top three inventors are named on 30, 27, and 24 issued patents.  Porticos employees now boast 115 issued patents, with more slated to issue later this year.  We are going to need a bigger wall…

Porticos Patent Wall
The Patent Wall at Porticos

Growing is a Pain!

Almost 12 years ago, Porticos purchased 7500 square feet at the Copeland Oaks office park.  It’s been our home and Global HQ ever since.  Back then it was more space than we needed.  We leased one third to another firm, and installed a pool table to take up floor space (and lunch breaks.)

Then we expanded.  We had to turn the “spare” bay into a workshop.

Then we grew again, banishing the pool table in order to add more offices.

Now the office and the workshop are both at capacity, and we are looking forward to continued growth.  What does the future hold?  A second site?  A mezzanine?  A new pool table?  Stay tuned…

“Without continual growth and progress, such words as improvement, achievement, and success have no meaning.” -Benjamin Franklin

Collaboration on Medication Monitoring Device: Porticos and Porticos Asia

Porticos, a product design and product development engineering consulting firm in Morrisville, NC, and Porticos Asia, its manufacturing partner, recently collaborated on a medication monitoring device that helps patients and caregivers keep track of medications via a smartphone app.

The device can be attached to prescription pill bottles at the pharmacy, and it tracks the weight of the pills with a high-precision sensor to determine if they are being taken as directed. The device then communicates via Bluetooth to the patient’s smartphone app. Downloading the app brings the patient into the device eco-system, providing the patient with medication reminders and providing their caregivers with a complete record of their medication compliance.

Product Design and Manufacturing Partnership

Porticos worked directly with Porticos Asia to rapidly deliver 2,500+ units for user trials on a tight schedule, working throughout weekends and holidays to meet deadlines.

Headquartered in Hong Kong and working with suppliers in the Shenzhen region, Porticos Asia is in the advantageous position of being able to provide low cost, high quality production to customers who may otherwise not have access to such capabilities. The focus on production services will include part, sub-assembly and full production manufacturing, supply chain management, cost reduction, quality control and order processing.

Product Design Challenges

Porticos is proud to have been involved in the conceptual design and development of concept of operations and device feasibility, and was responsible for the definition of requirements, the research of available sensing technologies (capacitive, resistive, strain gauge, etc.), and the proof of concept performance testing of sensing technologies.

Porticos also designed and built a fixture to efficiently program and test PCBAs during inline assembly testing, and designed and built a fixture for end-of-line checkout of devices with initial device calibration.

Porticos is proud to have been chosen for this project. For more on Porticos’ engineering consulting services, click here for a services list.

Product design for cooler pet beds. Literally.

A cool concept. A bed for your pet that will help them keep their cool, literally.

The Porticos team was approached to redesign a non-functional cooling pet bed.

Product design: Engineering challenges overcome by critical thinking

An interesting concept that had several pieces and parts from the different components involved in the bed itself, analysis of dc adapter or ac power, how to keep the fan quiet, portability, and cost.

Then there were design challenges the Porticos team met with enthusiasm such as: how to simulate a dog in a computer thermal situation, what device to use to actually cool the bed, what the proper amount of cooling should be appropriate for a model-sized dog, and which materials would be most efficient.

Engineering consulting for Fido

This was another successful design completed with a pet bed that becomes cool to the touch in only a few minutes, and can provide enough cooling for even a 70-90 pound dog.

See more about the cool pet bed by reading the technical case study here.